500kW Seawater Electrolysis Hydrogen Production Case Study
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500kW Seawater Electrolysis Hydrogen Production Case Study

Views: 200     Author: Site Editor     Publish Time: 2025-07-24      Origin: Site

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Seawater-to-Hydrogen Demonstration Project – A Global First

Sanhe Power Tech Contributes to World’s Largest Single-Unit Seawater Electrolysis Hydrogen Production System

Project Overview

A seawater-to-hydrogen demonstration project at a major coastal power plant in southern China represents a world-first achievement: the largest single-unit seawater electrolysis hydrogen production system globally, with a rated capacity of 500 kW and a hydrogen output of 100 Nm³/h.

This demonstration project, which began installation and commissioning in November 2023, is now successfully operating at full capacity. It validates seawater electrolysis as a scalable, cost-effective pathway for harnessing marine renewable energy.

Sanhe Power Tech’s Role

As a key equipment supplier, Sanhe Power Tech provided three core components for the project, all housed within the containerized system:

Equipment

Quantity

Function

Distribution Control Cabinets

2 sets

Equipped with variable frequency drives (VFDs) to control startup and operation of various pumps in the hydrogen production process

Hydrogen Production Rectifier Power Cabinets

3 sets

Provide DC power to the electrolysis cells (60V, 4,500A per unit) with liquid cooling technology

Power Quality Management Cabinet

1 set

Integrates harmonic filtering, reactive power compensation, and three-phase imbalance correction to ensure grid compliance

Operational Results

As of mid-2024, real-time monitoring data showed:

  • DC Output: 50V / 3,000A

  • Hydrogen Production Rate: 105 Nm³/h (exceeding the rated 100 Nm³/h)

The system’s hydrogen output has consistently surpassed the designed capacity, demonstrating excellent performance and stability.

Power Quality Performance
After commissioning, all power quality parameters — including harmonics, reactive power, and three-phase balance — were brought into full compliance with national grid standards, ensuring reliable and efficient hydrogen production.

System Highlights

  • Containerized, integrated design for easy transport and installation

  • Liquid-cooled rectifier cabinets for high-power, continuous operation

  • Real-time monitoring and control via centralized SCADA interface

Significance

This project demonstrates that seawater electrolysis can be a technically viable and economically attractive solution for large-scale, low-cost green hydrogen production — especially relevant for coastal regions and islands with abundant renewable energy resources.

Sanhe Power Tech is proud to support this pioneering initiative and remains committed to advancing critical power electronics and power quality technologies for the global energy transition.

Contact Us

Sanhe Power Tech (Shenzhen) Co., Ltd.

 www.sanhenergy.com

+86 13418990147
 
yvonne.zhang@samwha-cn.com

About Us

We have been specialized in power quality,EnMS and Electrical engineering. We take advantages of lean production, product design, engineering management, project service etc.

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Tel: +86-13502854349
Whatsapp: +86-13418990147
E-Mail: yvonne.zhang@samwha-cn.com

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